Why
am I getting Superior Quality?
The Talalay process starts
with
natural latex extracted from the tropical rubber tree in a way that
is similar to tapping a maple tree for syrup. Natural and man-made
latexes, soaps and rubber curing agents are precisely mixed in a
temperature-controlled, stainless steel tank. Quality checks are
performed on Ph, viscosity and temperature.
Molding:
The compound mix is transferred to the pressroom where it is whipped
into a frothy liquid form with the consistency of vanilla
soft serve ice cream; a
robotic arm then injects the foamed liquid latex into an aluminum pin
core mold. The pins create our unique aerated cell structure. The
robotic systems distribute the mixture evenly to ensure consistency and
final product density. The mold is sealed and a vacuum is pulled to
extract air and completely fill the mold cavity with latex. The latex
is chilled at -20 ° Fahrenheit. Freezing (unique to the Talalay
process) prevents particles from settling and ensures a consistent cell
structure. CO2 is introduced to gel the latex. The mold is heated to
220º Fahrenheit to cure the core as it is baked into its final state.
Washing:
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Unlike other latex manufacturers, Latex International washes EVERY
pillow. The latex core is removed from the mold and placed on a conveyer
belt that carries it through a five-stage fresh water rinsing—the only
one of its kind in the industry. Five banks of 12 self-cleaning water
jets wash away residual soaps, curing agents and proteins. Between each
set of jets, the products are squeezed to less than 4% of their total
thickness to remove the maximum amount of residual materials from deep
within the product. This vital step improves durability and comfort by
removing residual soaps, curing agents, and proteins that could cause
premature softening of the product.
What
is latex?
By definition, latex is a rubber particle suspended in water. There are
2 types; NR or natural rubber latex and SBR (styrene butadiene rubber)
or man-made latex. All latex is either a blend of the two or 100%
natural latex.
All
pillows from Latex International are 100% latex. Natural rubber latex
is used for durability. It inhibits tearing as it can be stretched like
a rubber band. Man made latex (SBR) helps in creating a product that is
very resilient to body sets as it can be compressed over and over and
will continue to provide showroom feel.
Is
all latex alike?
All foams are not created equal. To be assured you are buying the finest
in the world, ask for the only Talalay latex made in the U.S.A. LI’s
formulation and process controls help determine the level of consistency
and durability in a latex product. Our manufacturing process helps make
the most consistent and durable latex in the world.
-
Choice of Comfort:
Our pillows come in two
firmness ranges to provide exceptional support and pressure
relief for back, side or stomach sleepers.
-
Ultra
durable:
consistent cell structure means our latex provides superior
comfort far longer than competitive products.
-
Proven
Quality: Every
latex pillow is hand inspected and weighed.
-
Clean
and Fresh: Every
pillow is washed in a unique 5 stage washing process that
removes residual soaps and proteins (the leading cause of
premature softening).
-
World Leader:
Talatech is the only Talalay
latex made in the U.S.A—the finest in the world—for uniform
product feel from top to bottom.
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What
is special about Talalay latex latex?
Latex International is the only US company using the Talalay process: a
highly controlled, sophisticated latex manufacturing process that
produces the highest quality, most consistent latex available in the
world. An alternative technology, known as the Dunlop process, is the
most commonly used production method globally. It creates a firmer
product that is most often used as a base core component.
The
major difference between the two processes is what happens in the mold
just prior to the initial latex curing stage. In the Talalay process,
only a small amount of latex compound is poured into the mold. Air is
extracted to perfectly distribute the foamed liquid inside the mold and
to create a consistent round, open cell structure. The mattress core is
flash frozen to lock the cell structure in place and to prevent the
particles from settling.
In the
Dunlop process, the molds are filled to the rim, air is not extracted,
and there is no freeze stage. Therefore, the latex cell structure is
less “airy”. Gravity takes over settling the particles to create a more
dense product than Talalay latex. Talalay latex is available in a much
wider firmness range so it can provide enchanced comfort choice for
consumers around the globe.
How
does Talatech compare to imported latex?
Latex International (LI) performs very stringent durability testing to
compare its latex to competitive materials. The following two tests
illustrate our superiority to imported Talalay, Dunlop process, and 100%
natural latex.
-
Compression Set Test: This test simulates the effect of body
impressions on the latex after a person lies on the bed for extended
periods of time. Latex mattress samples are clamped to 50% of their
original thickness for 22 hours at 158 ° F. When removed, the
percent loss in thickness is measured. Higher values indicate a
higher propensity for the product to take a body impression over
time. LI’s Talatech latex consistently outperforms imported latex.
Percent Loss of Core Thickness:
-
LI
Talatech: 3.3%
-
European Talalay latex: 5.7% (73% more loss than LI)
-
European Dunlop process latex: 7.5% (127% more loss than LI)
-
Asian 100% natural latex: 12.5% (279% more loss than LI)
-
Impact Test: This test is used to simulate the effect on the
latex when a person continuously gets on and off it over extended
periods of time. A block of latex is tested for ILD (firmness) and
then placed in a testing machine where a weight is dropped on the
latex repeatedly for 24 hours. The product is then removed from the
machine and allowed to recover for 24 hours. ILD is again measured
and recorded. Higher loss values indicate a higher propensity for
the material to soften over time due to mechanical breakdown of the
product. LI latex consistently recovers better, with less loss.
Percent Loss of ILD:
-
LI
Talatech: 6%
-
European Talalay latex: 16% (167% more ILD loss than LI
-
European Dunlop process latex: 16% (167% more ILD loss than LI)
-
Asian 100% natural latex: 15% (150% more ILD loss than LI)
How
is latex different from memory foam?
Latex foam is proven to provide 31% more pressure relief and contouring
support than memory foam. And it responds instantly to your unique body
contours—without waiting for body heat. Latex is made from a
rubber-based product versus memory or viscoelastic foam which is derived
from plastics. Latex provides “instantaneous recovery” as it contours
and supports any body movement, while memory foam provides “slow
recovery”. With memory foam, the sleeper must wait for their body
temperature to soften the foam prior to getting that true contouring
support that they would experience immediately with latex.
What
is the difference between 100% natural and blended latex?
By definition, latex is a rubber particle suspended in water. There are
two types of latex; natural rubber latex and styrene butadiene rubber or
man made latex. All latex is either a blend of the two or 100% natural
latex. All pillows from Latex International are 100% latex. Latex
International uses a proprietary blend of natural and man made latex to
provide the optimal balance of comfort and durability.
Natural
rubber latex is for durability. Natural inhibits tearing as it can be
stretched like a rubber band.
Are
latex allergies an issue in pillows?
In the late 1990’s, latex allergies became a topic of concern. Publicity
revolved around a very small portion of the public exposed to a protein
found in natural rubber latex that caused allergic reactions. The
majority of these cases involved health-care workers who came in
frequent contact with medical products made using a dipped vulcanization
product, often produced in third world countries that do not have the
stringent GMP manufacturing codes employed in the United States.
Although
the process is completely different from ours, Latex International takes
action to prevent the potential for allergic reaction. Non-skin contact
products, such as mattresses and pillows, that may contain some natural
rubber latex, undergo a five stage washing process which removes
reaction-causing proteins while enhancing the over quality of the
product. The openness of Talalay latex foam cells, allows for thorough
washing.
Complaints for allergic reactions to natural rubber latex are monitored
by the FDA. To IL’s knowledge, there has never been a single complaint
made to the FDA or themselves over their more than 30 years of
experience stemming from the natural rubber found in our pillows. Our
pillows have been tested by outside facilities and are shown to be
inherently hypoallergenic for sufferers of mold, mildew or bacterial
allergies. In addition, our mattress and pillows are resistant to dust
mites and are naturally resistant to mold and mildew which are
contributors to asthma and pulmonary function allergies.
Hypoallergenic Talalay Latex from Latex
International
According to the Federal and Drug
Administration website, www.fda.gov, there are no federal standards or
definitions that govern the use of the term hypoallergenic. Companies
are not required to submit substantiation of their hypoallergenicity
claims to FDA. A product being hypoallergenic is not an issue of being
‘allergen-free’. Hypoallergenic products claim to produce FEWER allergic
reactions than other products because of the manufacturing processes and
steps taken to reduce the risk of an allergic reaction. Therefore
consumers with hypersensitive skin are led to believe that these
products will be gentler to their skin than non-hypoallergenic products.
Latex International is very tuned into this issue and has a wash down
stage in the manufacturing process. Unlike other latex manufacturers,
Latex International washes every Talalay pillow with fresh water. Each
goes through a multi-stage fresh water rinsing—the only one of its kind
in the industry. Within the multi-stage self-cleaning washing process,
water jets wash away residual soaps, curing agents and proteins. Between
each set of jets, the products are squeezed to less than 4% of their
total thickness to remove the maximum amount of residual materials from
deep within the product. This vital step improves hypoallergenicity by
removing residual soaps, curing agents and proteins – therefore
supporting the “hypoallergenic” claim and resulting in zero complaints
of allergies over the past 30 years.
Why
is maintaining proper spinal alignment important?
Without proper support, your back, hips and shoulders are thrown out of
alignment and you may wake feeling stiff, achy and tired. Latex foam
provides comfortable support that keeps you in alignment, and conforms
to your contours, cradling your body all night so you can awaken
refreshed.
Is
tossing and turning bad?
Tossing and turning reduces blood flow that limits oxygen to the muscles
and tissues. The body compensates by moving. Unfortunately, this results
in less restful sleep, which in the long run can cause you to feel run
down. It’s so easy to get the proper support: latex mattresses and
pillows let you, and your cells, recharge and renew. Your body will stay
in REM or deeper sleep longer.
How
much sleep do I need?
Conventional wisdom says 8 hours a night, but children need more, and
often, as we age, we seem to sleep less. The best guide to how much
sleep you need is your own health. Many people sleep better with the
simple addition of a comforting sleep routine, physical exercise and
stress relieving practices.
How
do I know if I’m not getting quality rest?
If you need an alarm clock or wake feeling anything but refreshed,
you’re probably not getting the real rest you need.
I’ve
tried everything, but I’m still not sleeping well, what should I do?
Nutrition, lifestyle and other factors deeply affect sleep. Many people
suffer from sleeping disorders that can only be addressed by a
professional, so talk with your physician when rest isn’t improved by
good sleeping habits and quality bedding.